Technical Bulletins
Each Bulletin Group contains a group overview of all bulletins in that group.
Bulletin Group 1 - Noisy Water Heaters
Group Overview
- Bulletin 11 - Water Hammer
- Bulletin 12 - Heat Traps
- Bulletin 13 - Mineral Buildup
- Bulletin 14 - Aluminum Hydroxide
- Bulletin 15 - Condensation
- Bulletin 51 - Puddle on Floor
Causes
- Pounding
- Rumbling
- Crackling
- Popping
- Ticking
- Sizzling
Symptoms
- Mineral buildup in water heater
- Aluminum hydroxide gel in tank
- Condensation dripping on the burner
- Water flow stopped abruptly
- Heat trap balls rattling in nipple
- Restriction of water flow
Symptoms | Causes | Means of Treatment |
---|---|---|
Pounding | Water Hammer | see Bulletin 11 |
Ticking | Heat Traps Expansion and Contraction |
see Bulletin 12 |
Crackling | Mineral buildup/Aluminum Hydroxide | see Bulletin 13 & Bulletin 14 |
Rumbling | Mineral buildup/Aluminum Hydroxide | see Bulletin 13 & Bulletin 14 |
Popping | Mineral buildup/Aluminum Hydroxide | see Bulletin 13 & Bulletin 14 |
Sizzling | Condensation/Leaking | see Bulletin 15 & Bulletin 51 |
Bulletin Group 2 - Water Conditions
Group Overview
- Bulletin 21 - Discolored Water
- Bulletin 22 - Smelly Water
- Bulletin 23 - Chlorination Procedure
- Bulletin 24 - Milky Water
- Bulletin 13 - Mineral Build-up
- Bulletin 44 - Water Solutions
Causes
- Discolored Water
- Odorous Water
- Rusty Water
- Milky Water
- Yellow Water
- White Particles
Symptoms
- Chemical reaction with bacteria
- Chemical reaction triggered by softener
- Dissolved gases
- Crumbling dip tube
Symptoms | Causes | Means of Treatment |
---|---|---|
Discolored Water | Chemical reaction with bacteria | see Bulletin 21 & Bulletin 23 |
Odorous Water | Chemical reaction with bacteria | see Bulletin 22 & Bulletin 23 |
Rusty Water | Chemical reaction with bacteria | see Bulletin 21 & Bulletin 23 |
Yellow Water | Chemical reaction with bacteria | see Bulletin 21 & Bulletin 23 |
Milky Water | Dissolved gases | see Bulletin 24 |
White Particles | Chemical reaction caused by softeners Loose sediment in the tank Curmbling dip tube |
see Bulletin 13 & Bulletin 44 |
Bulletin Group 3 - Temperatures
Group Overview
- Bulletin 31 - Temperature Adjustment (Residential Electric)
- Bulletin 32 - Temperature Adjustment (Residential Gas)
- Bulletin 34 - Burn Rate
- Bulletin 35 - Not Enough Hot Water (Gas)
- Bulletin 36 - Not Enough Hot Water (Electric)
Causes
- Too Cold
- Too Hot
- Not Enough Hot Water - Gas
- Not Enough Hot Water - Electric
Symptoms
- Thermostat not satisfying or activating at the set temperature
- Grounded element (electric models only)
- Cracked, missing, and short dip tube
- Thermostat differential is too large
- Inappropriate thermostat setting
- Slow leak in piping
- Stratification of water temperatures in the tank
Symptoms | Causes | Means of Treatment |
---|---|---|
Too Hot | Inappropriate thermostat setting Thermostat not satisfying at set temperature Stratification |
see Bulletin 31, Bulletin 32, & Bulletin 34 |
Too Cold | Inappropriate thermostat setting Thermostat not satisfying at set temperature Cracked, missing, or short dip tube |
see Bulletin 31, Bulletin 35, & Bulletin 36 |
Not Enogh Hot Water (Gas) | Cracked, missing, or short dip tube Thermostat differential is too large Slow leak in piping |
see Bulletin 35 |
Not Enogh Hot Water (Electric) | Cracked, missing, or short dip tube Thermostat differential is too large Slow leak in piping Grounded element |
see Bulletin 36 |
Bulletin Group 4 - Premature Failure
Group Overview
- Bulletin 41 - Bulging Water Heater
- Bulletin 42 - Undersizing
- Bulletin 43 - Cathodic Protection
- Bulletin 44 - Water Softeners
- Bulletin 45 - Thermal Expansion
- Bulletin 46 - Premature Failure
- Bulletin 13 - Mineral Build-Up
Causes
- Bulged tank bottoms and crooked spud/nipples
- Heavy condensation
- Excessive heat due to lime build up above thermostat probe
Symptoms
- Thermal Expansion
- Undersized Unit
- No Cathodic Protection
- Heavy Mineral Deposits
Symptoms | Causes | Means of Treatment |
---|---|---|
Thermal Expansion | Bulging heater Dripping temperature & pressure relief valve |
see Bulletin 41 & Bulletin 45 |
Undersized | Heavy condensation Rust flakes on burner(s) |
see Bulletin 42 |
Cathodic Protection | Only core wire present on anode rod Anode rod not installed in heater Softening to zero parts per million Stray voltage grounded to heater |
see Bulletin 43 & Bulletin 44 |
Deliming | Heavy mineral deposits in bottom of tank | see Bulletin 13 |
Bulletin Group 5 - Leaking
Group Overview
- Bulletin 51 - Puddle on Floor
- Bulletin 52 - Leaking Temperature & Pressure Relief Valve
Causes
- Puddle on Floor
- Water in Drain Pan
- Leak from Fitting
- T & P Valve Leaking
Symptoms
- Fitting is leaking around the threads
- Tank has pin hole leak
- Thermal Expansion
- Excessive water temperature
- Condensation
Symptoms | Causes | Means of Treatment |
---|---|---|
Puddle on Floor | Tank has pin hole leak Fitting is leaking around the threades T & P valve is actuating Condensation |
see Bulletin 51 & Bulletin 15 |
Water in Drain Pan | Fitting is leaking Tank has pin hole leak Condensation |
see Bulletin 51 & Bulletin 15 |
Leaking from Fitting | Corroded threads on fitting Bad seal on threads on fitting Leaking at weld at spud on tank |
see Bulletin 51 |
T & P Valve Leaking | Thermal Expansion Excessive water temperature Problems with fitting seal Leaking at weld at spud on tank |
see Bulletin 51 & Bulletin 52 |
Bulletin Group 6 - Miscellaneous
Bulletin Number | Bulletin Title |
---|---|
A023-06 | Air Pressure Switch Technical Bulletin |
Bulletin 60 | Insulation Blankets |
Bulletin 64 | Parallel vs. Series Piping |
Bulletin 65 | Lime Build-up In Copper Tube Units |
Bulletin 66 | Combustion Air Contaminants |
Bulletin 137 | Gas Water Heater Conversion Policy |
Bulletin 186 | FVIR Technical Bulletin |
Bulletin 187 | Field Installation of Draft Hoods |
Bulletin 188 | Generic FVIR Repair Parts Instructions |
Bulletin 0823 | Flood Damaged Water Heaters/Boilers |
Bulletin 115947 | Piping Diagrams for Recirculating Loops |
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